Are Robotics the Future of Material Handling?

Five ways that robotics and automation can propel your business into the future.

As the economy begins to open back up, many assumed that everything would fall back into place as it were, and our economy would continue to charge full steam ahead. 

But that’s simply not what is happening. Labor shortages, strained and chaotic supply chains, and many other issues continue to plague economic progress in the wake of the global pandemic. Unemployment rates in the U.S are still being heavily impacted as a result.

As the workforce has been slow to return to work, many in the field have been forced to wear multiple hats, taking on tasks that were previously not required of them. As you might be able to imagine, this has devastating effects on productivity. Fortunately, the future has arrived, and new technology has afforded us the ability to automate more tasks, and keep production moving with fewer workers. The answer? Robotics. As the labor shortage continues, many companies will be forced to explore the implementation of robotics and automation within their warehouses, in order to keep up with production demands and maintain the happiness and health of their employees

In this article, we’re going to discuss 5 ways that robotics and automation can help your warehouse keep up with production demands and propel their operations into the future.

  1. Save time. Robots can easily handle the workload of multiple humans while committing fewer errors. Front-end investment in robotics will help your facility get more done in less time, while simultaneously reducing your overhead costs. While we cannot (and should not) totally remove the human element from our facilities, robotics can serve as a wonderful compliment to human effort within materials handling, and will increase your output without increasing your payroll.
  1. Better Access to Data. Through connected automated systems, logistics experts and facility managers have access to many types of data – at a much faster rate — than ever before. This setup affords us the ability to call upon data from a central location, issue new commands to automated guided vehicles, and make adjustments to other connected machines, all in an instant.
  1. Greater Flexibility. A crucial competitive advantage for production facilities and warehouses is flexibility — especially in today’s volatile supply chain climate. Automated material handling equipment gives factories and distribution centers this advantage. With robots performing tasks continuously at high speeds, factories are able to adapt more easily to curveballs such as changing customer demands, peak season, and volume volatility.
  1. Cost-effective growth. As robotics becomes more common, they are becoming smarter, faster, and cheaper. An initial investment in robotics and automation capabilities will allow small to mid-sized companies to grow without increasing labor costs. The operational cost of a robot is around $2-$3, and by automating the mundane, repetitive tasks, warehouses are able to shift human effort to more complex and valuable responsibilities.
  1. Improved Workplace Safety. Automating dangerous tasks is not a new idea. Facilities have used pallet jacks and lift trucks for decades to reduce the risk of injury to their employees. In the same way, robotics are being used to handle hazardous processes or materials, which benefits employees and companies, both. 

In order to remain competitive, warehouses must begin to rely more on robotics and automation. We never suggest replacing your staff entirely with robots, because humans play an integral role in a production facility. Robots cannot lead, develop innovative ideas, or solve problems. We will always need the human element in warehouse operations — with robots assisting our endeavors.



Want to learn more about robotics? Give us a call at (844) 845-7580 and see how we’re working to help customers like you save time, money, and growth.

Pitman Creek

Pittman Creek

Modern Materials Handling Magazine Article by Chad Young on Scribd

During the height of a global pandemic, Pitman Creek, one of the largest distributors of freshwater fishing tackle in North America, opted to consolidate two former warehouses and operate out of a new state-of-the-art facility in Stanford KY. From the beginning, this project was an unusual circumstance for Lafayette Engineering, due in part to challenging lead times and protocols for covid-19. And one huge advantage: being in such close proximity to our main office. 90% of our workload comes from out of state, so being located 15 minutes from the job site gave us a few options we typically don’t have. The LEI team took on the Mechanical installation, Electrical installation, Electrical Engineering, PLC controls, Human-machine interface, and Warehouse Control System, and a fixed deadline fast approaching.

With two panels on-site, we worked with the Allen Bradley Plc. in order to control the conveyor system. Sick Cameras were used to scan the totes in the picking area and boxes in shipping. It was the first time Lafayette using the Balluf communication blocks but in the end, they seemed to be a solid solution. And using the Panther P9 to print and apply the labels. After scanning, Lafayette’s Conveyor Works was used to deliver the message for the PLC to divert to which. Going through the right-angle Narrow Belt we were able to achieve XX rate with the customer spec XX.

In all, this upgrade resulted in a 250% improvement in picking, managing 40 units per minute, with shipping handling over 20 units per minute. With the help of the Hytrol Integrator HOJ Engineering, we were able to meet the customer’s deadline and hand over the system prior to Kentucky Governor Andy Beshear officially opening the building in a ceremony on Oct. 28, 2021. This article from Modern Materials Handling Magazine highlights many of our triumphs in helping Pitman Creek to achieve its highest level of efficiency to date.

Kentucky

LaFayette Engineering, Inc. (LEI) is an electrical controls company based in Danville, Kentucky. Our primary business is the design and installation of controls for conveyor systems, including high-speed case sortation.

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California

In August 2017, LaFayette took its first steps in being a nationwide company. We had already developed a group of employees in the area, who created a team atmosphere, we just needed an office location. Since the day the west coast office opened its priority was to service the greater Los Angeles area and continues to do so to this day.

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New Jersey

With our goal to offer services from coast to coast, in 2017, LaFayette Engineering joined forces with Century Conveyor a 30+ year old company. Century Conveyor is a material handling system integration specialists company located in South Plainfield, New Jersey. Adding Century Conveyor to the LaFayette Team not only provided customers in the New York City area with remote support from Kentucky but emergency hands on service team from the Century office.

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