Lafayette Engineering: A Leader Among Top Conveyor Companies

In the realm of top conveyor companies, Lafayette Engineering Inc. (LEI) stands out as a prime example of innovation and efficiency. This Kentucky-based company has carved out a niche for itself in the conveyor industry, offering an array of services and products that cater to the complex needs of modern warehouses and distribution centers.

The Lafayette Engineering Edge: Top Conveyor Companies

LEI specializes in control systems engineering, focusing on advanced conveyor systems and controls engineering to enhance efficiency (LEI Homepage). Their unique approach to warehouse control systems (WCS) exemplifies this focus. Just like a traffic cop ensures smooth flow in busy intersections, LEI’s WCS acts as a central command, directing the real-time activities within warehouses, ensuring that all components like conveyors and sorters operate seamlessly (Conveyor Works – LaFayette Engineering).

Top Conveyor Companies

Diverse Range of Services

One of LEI’s strengths lies in its comprehensive service offerings. These include mechanical and electrical installation, project management, and control panel design, ensuring a holistic solution for material handling systems (Mechanical Install – LaFayette Engineering). Moreover, their controls engineering services encompass the entire process from need assessment, concept development, AutoCAD electrical control drawings, to PLC programming and launch assistance (Controls Engineering – LaFayette Engineering).

Innovations and Solutions

LEI’s ‘Conveyor Works’ software application is a testament to their innovative spirit. It’s designed to integrate all moving parts in a warehouse or distribution center, thereby optimizing operations (Conveyor Works – A Warehouse Control System To Manage Your Operations). From batch picking to printing sortation, LEI’s solutions are tailored to improve efficiency and productivity.

Reconditioned Systems: A Smart Choice

An intriguing aspect of LEI’s offerings is their reconditioned conveyor systems. These systems provide a high ROI and quick turnaround, which can be crucial for businesses operating under tight schedules and budgets (Conveyor Systems: New or Reconditioned – LaFayette Engineering). While there are some trade-offs, like the absence of a warranty and the potential need for retrofitting, the cost savings and immediacy of availability make reconditioned systems an attractive option for many.

Conclusion

In conclusion, Lafayette Engineering exemplifies the qualities of top conveyor companies through their comprehensive services, innovative solutions, and customer-centric approach. Whether it’s a new installation or a reconditioned system, LEI offers expertise and quality that sets them apart in the conveyor industry. With their commitment to efficiency and technological advancement, they are not just a provider but a partner in the growth and success of businesses requiring advanced conveyor solutions.

Your #1 Conveyor Systems Source: LaFayette Engineering Inc.

Conveyor Systems

LaFayette Engineering, Inc. (LEI), located in Danville, Kentucky, is a renowned electrical controls company with a specialized focus on Conveyor Systems. They excel in designing and installing control systems specifically for Conveyor Systems, including sophisticated high-speed case sortation. LEI’s services cover a wide array of control engineering solutions, meticulously crafted to support the diverse needs of the material handling and warehouse control sectors.

Overview of Services:

1. Conveyor Systems:

LEI excels in the integration of control systems, particularly for conveyor systems used in material handling. Their approach is comprehensive, starting from the initial design phase to the implementation of these systems in both new and existing facilities. This involves a deep understanding of the client’s needs and the deployment of the latest technology and control devices to enhance system efficiency, reduce operational costs, and increase productivity.

Conveyor Systems

2. Control Panel Design & Fabrication:

They offer specialized services in control panel design and fabrication. This process includes the meticulous design and assembly of control panels that form the nerve center of conveyor systems. LEI’s expertise ensures that these panels are not only functional but also optimized for efficiency and reliability.

3. Warehouse Control Systems:

LEI is also adept at developing warehouse control systems, a critical component for modern warehouses and distribution centers. These systems are designed to streamline operations, improve inventory management, and enhance the overall efficiency of warehouse operations.

View More on Warehouse Control Systems

4. Custom Solutions and Innovative Strategies:

Understanding that each business has unique needs, LEI focuses on providing custom solutions. They research, design, and build innovative systems to solve common and complex material handling problems. This involves close collaboration with clients to understand their specific processes and develop solutions that align with their business goals.

5. Comprehensive Project Process:

LEI’s process encompasses a full range of services from the assessment of client needs to the development and implementation of conveyor concepts. This includes producing detailed AutoCAD electrical control drawings, fabrication of control panels, advanced PLC programming, and project management. They also provide installation coordination, field installation, launch assistance, and ongoing service and support.

6. Commitment to Quality and Integrity:

Under the leadership of Bruce Robbins, the owner, LEI is guided by a commitment to integrity and providing honest solutions. They aim to become a valued business partner for their clients, focusing on delivering high-quality, reliable, and efficient conveyor system solutions.

Conclusion:

LaFayette Engineering’s services are designed to cater to a diverse range of industries requiring sophisticated conveyor systems and control solutions. Their focus on custom solutions, combined with their commitment to quality and integrity, positions them as a valuable partner for businesses seeking to optimize their material handling and warehouse operations.

Tailoring Control Systems to Propel Your Business Forward

Control Systems

LaFayette Engineering: Your Premier Partner in Control Systems Integration

LaFayette Engineering, rooted in Danville, Kentucky, stands as a leading integrator of control systems, focusing on the design and execution of sophisticated conveyor systems for material handling. Our portfolio showcases successful collaborations with prominent companies, reflecting our prowess in tailoring conveyor solutions to both new and pre-existing warehouse and distribution facilities.

Control Systems

The cornerstone of any efficient conveyor system is its controls. At LaFayette Engineering, we meld our profound electrical engineering expertise with cutting-edge technology and control mechanisms. This fusion is aimed at amplifying equipment effectiveness, escalating system efficiency, curtailing operational expenses, and boosting productivity, all while ensuring adaptability in your material handling systems.

Crafting Bespoke Solutions for Material Handling

LaFayette Engineering dedicates itself to inventing, designing, and constructing customized solutions addressing typical challenges in material handling. Our team of seasoned engineers invests time in comprehending your distinct processes, collaborating closely with you to craft solutions perfectly aligned with your business requirements.

Our industrial automation systems are engineered prioritizing performance, precision, resilience, and dependability. These solutions are renowned for their industry-leading throughput and speed capabilities, rigorously tested before deployment in your facility.

In our control systems, we consistently employ open, non-proprietary components and programming structures. By utilizing components from established industry leaders for starters, relays, lights, switches, etc., we not only adhere to stringent quality standards but also guarantee the availability of spare parts locally and as required.

Whether it’s a new installation or an upgrade to an existing system, LaFayette Engineering can swiftly deliver a competitive quote for any control application. Our spectrum ranges from small-scale control panel projects to comprehensive, customized solutions for complex challenges, ensuring optimal value for your investment.

Our Methodical Approach to Project Execution

LaFayette Engineering’s meticulous process encompasses:

  • Comprehensive assessment of your specific needs.
  • Development of innovative conveyor concepts.
  • Generation of detailed AutoCAD electrical control drawings, including panel layouts with bill of materials, motor power wiring, electrical schematics, input/output schematics, and field wiring diagrams.
  • Fabrication of state-of-the-art control panels.
  • Advanced PLC Programming with sortation logic.
  • Thorough project management, from inception to completion.
  • Coordinated installation processes.
  • Field installation with precision.
  • Development and tracking of punch lists.
  • Launch assistance, providing start-up support directly at your facility.
  • Continuous service and support, ensuring enduring system performance.

By choosing LaFayette Engineering, you partner with a team committed to driving your operational success to new heights through innovative and reliable control system solutions.

Atlanta

Lafayette Engineering Inc. is proud to announce that we are expanding our office territory to Atlanta!
This is such an exciting opportunity for us to gain a larger reach with our customers and we’ve been impressed with the immense amount of positive feedback we’ve received so far!

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Are Robotics the Future of Material Handling?

Five ways that robotics and automation can propel your business into the future.

As the economy begins to open back up, many assumed that everything would fall back into place as it were, and our economy would continue to charge full steam ahead. 

But that’s simply not what is happening. Labor shortages, strained and chaotic supply chains, and many other issues continue to plague economic progress in the wake of the global pandemic. Unemployment rates in the U.S are still being heavily impacted as a result.

As the workforce has been slow to return to work, many in the field have been forced to wear multiple hats, taking on tasks that were previously not required of them. As you might be able to imagine, this has devastating effects on productivity. Fortunately, the future has arrived, and new technology has afforded us the ability to automate more tasks, and keep production moving with fewer workers. The answer? Robotics. As the labor shortage continues, many companies will be forced to explore the implementation of robotics and automation within their warehouses, in order to keep up with production demands and maintain the happiness and health of their employees

In this article, we’re going to discuss 5 ways that robotics and automation can help your warehouse keep up with production demands and propel their operations into the future.

  1. Save time. Robots can easily handle the workload of multiple humans while committing fewer errors. Front-end investment in robotics will help your facility get more done in less time, while simultaneously reducing your overhead costs. While we cannot (and should not) totally remove the human element from our facilities, robotics can serve as a wonderful compliment to human effort within materials handling, and will increase your output without increasing your payroll.
  1. Better Access to Data. Through connected automated systems, logistics experts and facility managers have access to many types of data – at a much faster rate — than ever before. This setup affords us the ability to call upon data from a central location, issue new commands to automated guided vehicles, and make adjustments to other connected machines, all in an instant.
  1. Greater Flexibility. A crucial competitive advantage for production facilities and warehouses is flexibility — especially in today’s volatile supply chain climate. Automated material handling equipment gives factories and distribution centers this advantage. With robots performing tasks continuously at high speeds, factories are able to adapt more easily to curveballs such as changing customer demands, peak season, and volume volatility.
  1. Cost-effective growth. As robotics becomes more common, they are becoming smarter, faster, and cheaper. An initial investment in robotics and automation capabilities will allow small to mid-sized companies to grow without increasing labor costs. The operational cost of a robot is around $2-$3, and by automating the mundane, repetitive tasks, warehouses are able to shift human effort to more complex and valuable responsibilities.
  1. Improved Workplace Safety. Automating dangerous tasks is not a new idea. Facilities have used pallet jacks and lift trucks for decades to reduce the risk of injury to their employees. In the same way, robotics are being used to handle hazardous processes or materials, which benefits employees and companies, both. 

In order to remain competitive, warehouses must begin to rely more on robotics and automation. We never suggest replacing your staff entirely with robots, because humans play an integral role in a production facility. Robots cannot lead, develop innovative ideas, or solve problems. We will always need the human element in warehouse operations — with robots assisting our endeavors.



Want to learn more about robotics? Give us a call at (844) 845-7580 and see how we’re working to help customers like you save time, money, and growth.

Pitman Creek

Pittman Creek

Modern Materials Handling Magazine Article by Chad Young on Scribd

During the height of a global pandemic, Pitman Creek, one of the largest distributors of freshwater fishing tackle in North America, opted to consolidate two former warehouses and operate out of a new state-of-the-art facility in Stanford KY. From the beginning, this project was an unusual circumstance for Lafayette Engineering, due in part to challenging lead times and protocols for covid-19. And one huge advantage: being in such close proximity to our main office. 90% of our workload comes from out of state, so being located 15 minutes from the job site gave us a few options we typically don’t have. The LEI team took on the Mechanical installation, Electrical installation, Electrical Engineering, PLC controls, Human-machine interface, and Warehouse Control System, and a fixed deadline fast approaching.

With two panels on-site, we worked with the Allen Bradley Plc. in order to control the conveyor system. Sick Cameras were used to scan the totes in the picking area and boxes in shipping. It was the first time Lafayette using the Balluf communication blocks but in the end, they seemed to be a solid solution. And using the Panther P9 to print and apply the labels. After scanning, Lafayette’s Conveyor Works was used to deliver the message for the PLC to divert to which. Going through the right-angle Narrow Belt we were able to achieve XX rate with the customer spec XX.

In all, this upgrade resulted in a 250% improvement in picking, managing 40 units per minute, with shipping handling over 20 units per minute. With the help of the Hytrol Integrator HOJ Engineering, we were able to meet the customer’s deadline and hand over the system prior to Kentucky Governor Andy Beshear officially opening the building in a ceremony on Oct. 28, 2021. This article from Modern Materials Handling Magazine highlights many of our triumphs in helping Pitman Creek to achieve its highest level of efficiency to date.